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Ceramic Fiber Boards Hold Their Shape in High-Heat Settings

UntitledImagine the high-heat resistance and insulating capabilities of ceramic fiber blankets made into a more durable, rigid solution and you’re looking at the innovative product called ceramic fiber boards. These boards are a healthier, safer alternative to asbestos boards and work well as self-supporting refractory linings in all varieties of high-heat furnaces and devices – for applications within industries producing iron and steel and non-ferrous metals as well as for chemical process/refining operations, the aerospace industry, within high-heat appliances, and for ceramics and glass production operations. Ceramic fiber boards serve as linings within furnaces, kilns and ovens and also work well as high-temperature gasketing material in many applications.

More about Ceramic Fiber Boards

Armil CFS is pleased to offer Duraboard® insulating boards made with Fiberfrax® ceramic fibers, as well as high alumina boards for extreme temperatures and even low organic boards that will not produce burn out between 450°F and 600°F. These insulating boards are offered for refractory solutions to industries where high heat is a fact of life.

Armil CFS ceramic fiber boards are used for a variety of high- temperature insulating applications to 3000 degrees F. All Duraboard ceramic fiber boards manufactured from high purity Fiberfrax alumina silica ceramic fibers. All Armil CFS ceramic fiber boards offer low thermal conductivity, high temperature stability, uniform density, and excellent resistance to thermal shock and chemical attack -exceptions are hydrofluoric, phosphoric, hydrochloric, and sulfuric acids as well as concentrated alkalis. The excellent rigidity and modulus of rupture for these boards makes them strong and self -supporting, yet lightweight and easy to cut or fabricate. Duraboard ceramic fiber boards contain small amounts of organic and inorganic binders that will burn out between 450°F and 600°F during initial heat up. Learn more about these insulating boards recommended for temperatures up to 2600°F here.

For temperatures above 2600°F, Armil CFS offers AirCER High Alumina Boards. AirCER insulating boards are engineered ceramic fiber insulation materials that are often used as a superior alternative to conventional vacuum-formed ceramic fiber shapes and castable products. These robust products offer superior strength, erosion resistance, high temperature stability, and are often used in extremely harsh environments (i.e. areas of combustion). AirCER products are available in boards, cylinders, and custom shapes.

Lastly, ISAFORM 2300 (L.O.) are low organic insulating boards designed to offer less burn out of organic binders at higher temperatures for application in which there can be no outgassing. ISAFORM 2300 are vacuum-formed, high-temperature refractory ceramic fiber shapes made from Fiberfrax alumina-silica fibers and binders. All ISAFORM products offer high-temperature stability, uniform density, low thermal conductivity, as well as excellent resistance to thermal shock. Discover the physical properties and applications of ISAFORM insulating boards here.

Ready to get started with insulting boards for your facility or hot project? Contact Armil CFS here to get more information on applications and usage or to place an order or speak with our staff.

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Ceramic Fiber Papers – Super-Flexible Refractory Materials that Can Take the Heat!

UntitledFrom appliance insulation and mold wrap to high-temperature gasketing and refractory backup for thermal management, ceramic fiber paper has countless uses when it comes to high-heat protection. Another fine thermal refractory ceramic fiber product like our blankets and rigid boards, ceramic fiber paper looks like felt but is thicker than true paper. Our ceramic paper goes up to ¼ inch thick! By adding starch and binders to Fiberfrax ceramic fibers, this product becomes exceptionally flexible and strong. Ceramic fiber paper makes for excellent gasketing and sealing material in stoves and ovens as well as use in expansion joints – anywhere a high-heat insulation solution is needed with minimal thickness.

More on Ceramic Fiber Paper

Armil CFS ceramic fiber papers are light weight, flexible insulation products for applications up to 2600°F. Ceramic fiber papers have excellent chemical stability, resisting most corrosive elements. Exceptions to this rule are hydrofluoric and phosphoric acids, as well as concentrated alkalis. Fiberfrax® papers will generate small amounts of outgassing upon initial exposure to temperatures above 450°F.

Typical applications for our ceramic fiber papers include:

  • Refractory backup
  • Appliance insulation
  • Ware separator
  • Mold Wrap
  • High temp gasketing
  • Expansion joints
  • Thermal insulation
  • High-temperature parting agent
  • Die cut parts

To learn temperature grades, melting points, densities, tensile strengths and more for ceramic papers, please visit our Ceramic Fiber Papers PDF. Reach out to Armil CFS for sales and support by contacting us here.

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Fiberfrax® Refractory Ceramic Fiber Moldables and Pumpables Fill-In Your High-Heat Gaps

UntitledUsed to repair refractory linings in ovens, furnaces, kilns, boilers, incinerators, etc. in multiple industries, refractory ceramic fiber in the moldable/pumpable format is injectable for ease-of-use and ultra-convenience. With a putty-like consistency, this product is often used in conjunction with ceramic fiber boards or blankets to line high-temperature chambers and process equipment.

The Fiberfrax Specialties family of products includes Fiberfrax moldables, pumpables, caulks, coating cements, and rigidizers.

More about Ceramic Fiber Moldables and Pumpables

Fiberfrax LDS and LDS-AL moldables consist of Fiberfrax ceramic fibers dispersed in a sticky water-based refractory binder. These materials have a putty-like consistency which permits application by caulking, troweling, or hand forming. Both products adhere well to most surfaces. Drying is accomplished at a noncritical, elevated temperature, and the resulting dried material is strong, hard, and erosion resistant. LDS-AL moldable possesses excellent resistance to wetting by many nonferrous molten metals and is used extensively in molten aluminum contact applications.

Fiberfrax Pumpable-LDS, Pumpable-GS, and Topcoat 2600

Insulating Mix were designed for application into difficult-to-reach areas requiring insulation. Fiberfrax Pumpable-LDS and Pumpable-GS have temperature grade ratings of 1260°C (2300°F). Fiberfrax Topcoat 2600 Insulating Mix has a temperature grade rating of 1426°C (2600°F). A conventional air-operated extrusion pump permits application of these products directly from their container into furnace and boiler hot spots, refractory cracks, furnace door jambs, and other areas requiring high-temperature insulation and sealing.

Fibermax caulk is a high-temperature blend of Fiberfrax bulk fibers, Fibermax polycrystalline high-alumina fibers, and inorganic binder. This product is available in convenient-to-use caulking tubes. With a temperature grade rating of 1538°C (2800°F), it can be used to caulk joints and cracks in both high-temperature Fiberfrax lining systems and conventional refractories. Fibermax caulk is also used as a patching material around deteriorating burner blocks.

You can learn even more about Fiberfrax refractory ceramic fiber moldables and pumpables in our PDF here – uncover their typical applications as well as physical properties. You may also contact Armil CFS to request more information about our Fiberfrax lines of quality refractory products.

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DynaGuard™ Microporous Insulating Panels for Convenient Thermal Management

As explained in our blog post about microporous insulating boards, panels made of microporous insulation are basically insulating powder that has been compressed into a rigorous and efficient thermal refractory material for smaller spaces and is then used in high-heat or tight and compact scenarios. The value of our microporous insulation is two-fold.

UntitledFirst, our microporous insulation is a VERY efficient insulating material for high-temperature furnaces, kilns and oven linings. Indeed, microporous insulation is the most efficient insulating material we feature on our website. Secondly, due to the “micro porous” nature of this insulating material, a thinner layer or amount can be used than with ordinary insulation made from ceramic fiber. This is very helpful for certain applications within smaller spaces, and our panels work well to line appliances and smaller thermal units.

More on Microporous Insulation Panels

The extremely low-thermal conductivities of DynaGuard microporous products from Armil CFS save space, weight, and energy for thermal management and convenience. Microporous insulations such as DynaGuard insulating panels provide excellent thermal stability while allowing for consistent operating temperatures.
DynaGuard Panel Insulation Systems represent one of Armil CFS’ microporous products for primary use in industrial and commercial applications. Each DynaGuard panel is a rigid, textile-encased, comparatively dense material with high compression resistance and exceptional strength, and its superior thermal performance allows for the maximum amount of thermal protection to be provided within minimum space and weight requirements.

DynaGuard insulating panel systems are also specially formulated to minimize heat transfer via conduction, convection and radiation through the material by use of the following design and engineering standards:

  • Ceramic powders with intrinsically low thermal conductivity: the microporous core materials used in the manufacture of DynaGuard insulating panel systems possess a thermal conductivity even lower than that of still air, and minimize the solid conduction of energy through the material.
  • Special opacifiers: the introduction of special opacifiers into the DynaGuard Panel formulation ensures that the transmission of infrared radiation through the material is kept to the lowest possible levels.
  • Microporous structure: the microporous structure of the DynaGuard insulating panel system inherently minimizes the possibility for air current convection through the material, as void spaces too small for air currents to exist form between the core material components.

The DynaGuard Panel microporous core material is a 1,800ºF continuous-use formulation, and is compressed into a uniform thickness and density to ensure the proper distribution of the core material. In addition to the microporous core, DynaGuard panels are also supplied encased in a high-temperature textile shell. This shell provides additional structure, strength, ease of handling and installation, and consistent distribution of the core material, and may also be used to increase the overall composite temperature use limit of the assembly as specified by individual customer needs.

DynaGuard™ Panel systems are supplied standard at 17 lbs/ft3 density, 24″x 36,” in thicknesses of 1/2″ to 1-1/2,” and with a fiberglass textile shell (1,000ºF use limit). Other densities, sizes, thicknesses and cloth facings are available upon request here.

DynaGuard Panel Insulation Systems Advantages

Lowest Thermal Conductivity

Because DynaGuard insulating panels inherently possess a thermal conductivity lower than that of still air, even at elevated temperatures, they are ideal in environments where materials with low thermal conductivity, thermal diffusivity and heat storage are necessary.

Space and Weight Savings

Because smaller amounts of DynaGuard Panel are needed for thermal management, it is an ideal material for industrial and commercial applications where considerable space and/or weight savings are valuable in increasing capacity or efficiency without sacrificing the thermal performance of the system.

High Temperature Capability

DynaGuard Panel insulating systems can be manufactured to meet continuous high-temperature environments up to 1,800ºF, but are also capable of performing in intermittent exposure to 2,000ºF temperatures.

Learn more about microporous insulating panel systems from DynaGuard here. You can also contact Armil CFS to speak to a qualified expert on microporous insulation in real time.